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iPhone 16 Plus Screen Replacement

This document provides instructions for substituting a damaged, fractured, or malfunctioning display assembly on an iPhone 16 Plus.

  • Acquiring fresh screen adhesive is essential for a successful completion of the repair procedure.

Because battery disconnection is not possible during this process, ensure the device remains unpowered, and avoid utilizing metal implements while exercising caution to prevent contact with sensitive electronic components.

Following a display substitution, True Tone and automatic brightness adjustments might be deactivated; utilize the Repair Assistant application to re-establish these features when employing genuine Apple replacement screens.

Step 1 | Prepare your phone for disassembly

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  • To optimize battery health, permit the device's power cell to discharge to a level below 25 percent capacity.A lithium-ion battery that is fully charged presents a potential safety risk.Disconnect all connected wires and cords from the mobile device.
  • Simultaneously depress the power button and either volume button, subsequently moving the power control slider to initiate a shutdown.
  • Performing this sequence will correctly deactivate the device's power functions.

Step 2 | Tape over any cracks

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  • To prevent injury and simplify the subsequent separation of components, apply multiple layers of packaging tape across the fractured screen or rear glass surface.
  • Ensure a sufficiently sized, uninterrupted section exists close to the lower edge, allowing for secure adhesion of a suction cup.

Step 3 | Mark your opening picks

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  • Excessive insertion of a spudger can potentially harm the device; therefore, marking the tool is crucial to avoid such damage.
  • Using a precise measuring tool, determine a distance of3 millimetersfrom the spudger's distal end and clearly indicate this point with a permanent marking instrument.
  • For enhanced precision, consider marking the remaining corners of the spudger with varying measurement values.
  • As an alternative method, affix a coin to the spudger's tip, positioning it3 millimetersaway from the working end.

Step 4 | Remove the pentalobe screws

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Employ a P2 pentalobe driver for the task of detaching the two screws.The screws securing the USB-C port are each precisely 7.7 millimeters in length.These fasteners are situated on both lateral aspects of the USB-C port.

Step 5 | Heat the bottom edge

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  • Utilize a heated iOpener along the screen's lower border, maintaining the heat for a duration of two minutes.As an alternative method, a hair dryer or heat gun can be employed to warm the screen's bottom edge until it reaches a comfortably warm temperature.Exercise caution to prevent overheating the device, as the battery is vulnerable to thermal degradation.
  • The application of heat should be limited to the bottom edge of the screen to facilitate separation.
  • Excessive heat exposure exceeding a safe temperature threshold can potentially compromise the battery's integrity.

Step 6 | Insert an opening pick

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  • Securely attach a suction handle to the lower screen perimeter, positioned directly over the USB-C connector.
  • Exert a consistent and considerable upward pull on the suction handle to generate separation between the display assembly and the device's chassis.
  • Carefully introduce the pointed end of a specialized opening tool into the newly formed space.

Step 7 | Screen information

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Carefully sever the adhesive bonds holding the display assembly in place over the subsequent eight procedures, ensuring the separation tool does not penetrate beyond a depth of 3 millimeters.Potential harm to sensitive components can occur if the separation tool is inserted too far.Two flexible conductors, crucial for the display's functionality, are located beneath the screen; one is positioned directly above the Action button, and the second is situated approximately midway between the volume down button and the phone's base.

  • A series of fine metallic contacts, arranged circumferentially around the device's edges, are also vulnerable to damage.
  • Exercise caution during this process to prevent injury to these critical internal components.

Step 8 | Separate the bottom adhesive

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To prevent harm to the spring contacts, ensure the insertion depth of your tool remains under a 3-millimeter limit.Employ a prying motion, oscillating your tool along the lower border, to effectively release the adhesive bond.Maintain a tool position within the lower-rightmost section to inhibit the adhesive from re-adhering.

  • Care must be taken to limit tool penetration to a maximum depth of 3 mm, safeguarding the delicate spring contacts.
  • A reciprocating movement of the tool along the lower edge facilitates adhesive separation.

Step 9 | Heat the right edge

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  • Utilize a heated iOpener on the screen's right side, maintaining the application for a duration of two minutes.The screen assembly should reach a temperature that is comfortable to touch when employing a hair dryer or heat gun.Ensure the heat is evenly distributed across the screen’s edge during the warming process.
  • Prolonged exposure to heat from the iOpener, hair dryer, or heat gun is essential for softening the adhesive securing the screen.

Step 10 | Separate the right adhesive

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To prevent harm to the spring contacts, ensure the insertion depth of your pick remains no greater than 3 millimeters.Employing an opening pick, maneuver it along the lower-right corner and upward along the right side of the display to sever the adhesive bond and disengage the metal clip.The detachment of the metal clip will be accompanied by an audible click and a perceptible shift as the pick progresses.

  • Care must be taken to limit pick insertion to a maximum of 3 mm, safeguarding the delicate spring contacts from potential damage.
  • Separation of the adhesive and release of the metal clip is achieved by sliding an opening pick along the screen's bottom right and right edges.

Step 11 | Heat the top edge

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Utilize a heated iOpener on the screen's upper boundary, maintaining contact for a duration of two minutes.The screen's upper edge should be warmed with a heated iOpener for a period of 120 seconds.Employing a hair dryer or heat gun necessitates heating the screen assembly until the surface feels hot to the hand.
To ensure adequate heat transfer, the screen should reach a temperature that is noticeably warm when touched.

Step 12 | Separate the top adhesive

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To prevent harm to the spring contacts, ensure the repair tool's insertion depth remains no greater than 3 millimeters.The spring contact surfaces are susceptible to damage; therefore, maintain a maximum insertion depth of 3 mm when using a repair tool.Employing a repair tool, carefully maneuver it around the upper-right corner and along the top edge to sever the adhesive bond.
Separating the adhesive layer allows for the release of the two metal clips by sliding a repair tool along the top right corner and across the top edge.

Step 13 | Heat the left edge

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  • Utilize a heated iOpener device on the screen's left side, maintaining application for a duration of two minutes.The screen's adhesive should soften due to the applied heat.To ensure adequate warmth, the surface must reach a temperature that is comfortable to touch when employing a hair dryer or heat gun.
  • Consistent heat application is crucial for effective adhesive loosening.

Step 14 | Separate the left adhesive

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  • To prevent potential harm to the screen's internal wiring and spring connectors, ensure the insertion depth of your tool remains limited to a maximum of 3 millimeters.Complete detachment of the adhesive and disengagement of the final two metal fasteners is achieved by moving the insertion tool along the left screen edge.The adhesive bond securing the screen is released by sliding the tool along the left edge.
  • Exceeding a 3-millimeter insertion depth carries a risk of damaging delicate screen connections and spring contacts.

Step 15 | Prop up the screen

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  • Ensure the display panel is completely detached from the device's frame at this stage; should any resistance be encountered, re-examine the surrounding edges utilizing a prying tool to identify and release any remaining adhesive or secured fasteners.
  • Carefully pivot the display assembly over the left side of the phone, maintaining its stability with a rigid and uncontaminated support.

Step 16 | Remove the cover screws

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  • Employ a tri-point Y000 driver for the removal process of the screw.The screw, measuring 0.9 mm in length, fastens the front sensor connector cover and requires a tri-point Y000 driver for its extraction.A tri-point Y000 driver is essential for dislodging the securing screw.The screw, with a length of 1 mm, holds the screen connector cover in place and necessitates a tri-point Y000 driver for removal.To detach the front sensor connector cover, a tri-point Y000 driver is the appropriate tool.
  • The 0.9 mm screw's purpose is to secure the front sensor connector cover; a tri-point Y000 driver is needed to unscrew it.For the removal of the screen connector cover's securing screw, a tri-point Y000 driver is required.A 1 mm screw is used to secure the screen connector cover, and its removal demands a tri-point Y000 driver.The front sensor connector cover is held in place by a screw that is 0.9 mm long, necessitating the use of a tri-point Y000 driver for its removal.Utilize a tri-point Y000 driver to loosen and extract the 1 mm screw that secures the screen connector cover.

Step 17 | Remove the screen connector covers

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  • Employ tweezers or your fingertips to raise the front sensor cover until it achieves a 90-degree position, subsequently disengaging it from its securing location on the logic board. Carefully extract the cover from its slot, ensuring complete removal.The identical procedure must be performed to detach the screen connector cover.
  • To release the cover, elevate it to a 90-degree angle, freeing it from the retention feature on the logic board.
  • Following the release, completely separate the cover from its designated position.

Step 18 | Disconnect the screen

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  • Employing the pointed end of a spudger, carefully lift and detach the screen press connector.The screen press connector must be disengaged using this prying technique.A similar procedure involving a spudger is required to release and separate the front sensor press connector.Ensure the front sensor press connector is completely disconnected following the same method.
  • This method of leverage with a spudger applies to both connectors to avoid damage.

Step 19 | Remove the screen

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  • Detach the display assembly from its surrounding support structure, ensuring complete separation.
  • Exercise caution to prevent harm to the delicate spring electrical connectors during this process.

Step 20 | Remove the ambient light sensor bracket

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  • Employ a Phillips screwdriver for the disassembly of the screw that holds the ambient light sensor bracket in place.The screw, measuring 1.3 millimeters in length, requires a Phillips screwdriver for its removal.To detach the ambient light sensor bracket, utilize a Phillips screwdriver to loosen and extract the securing screw.After loosening the screw, carefully lift the ambient light sensor bracket away from the housing.The ambient light sensor bracket is affixed with a 1.3 mm screw, necessitating a Phillips screwdriver for its removal.For bracket removal, a Phillips screwdriver is needed to address the 1.3 mm screw.
  • Employing tweezers or your fingertips, gently lift the ambient light sensor bracket after the screw has been removed.Once the screw is removed with a Phillips screwdriver, the ambient light sensor bracket can be detached by lifting it.

Step 21 | Pry up the ambient light sensor

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  • Employ a hair dryer, heat gun, or iOpener device, applying heat to loosen the adhesive securing the ambient light sensor and its associated cable.The application of heat facilitates separation of the adhesive bond.
  • To release the ambient light sensor, carefully insert an opening pick between the component and the device housing.Utilize the opening pick to gently lift the ambient light sensor away from its mounted position.

Step 22 | Peel up the ambient light sensor cable

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  • Carefully insert a separation tool beneath the ambient light sensor's cable, initiating the process close to the sensor itself and progressing towards the distant corner.Begin the separation by positioning the opening pick under the cable connected to the ambient light sensor, working from the sensor's vicinity to the opposing edge.
  • Should the adhesive layer resist separation, increase the temperature with supplemental heat application.To facilitate detachment, gently maneuver a separation tool beneath the ambient light sensor cable, commencing near the sensor and advancing toward the opposite corner.

Step 23 | Remove the ambient light sensor

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  • Progressively advance a specialized tool beneath the ambient light sensor's cable, ensuring complete disengagement from the display assembly.The cable must be fully separated from the screen's surface through this controlled sliding motion.
  • Employing fine-tipped tweezers provides the necessary precision for the subsequent step.Carefully elevate the ambient light sensor away from the screen using the tweezers to avoid damage.

Step 24 | Disassembly complete

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Having finished the disassembly process, the subsequent instructions detail the reassembly procedure for your iPhone.
Illustrative photographs accompanying these instructions depict the reassembly process.Please note that certain images showcase the iPhone 16 non-Plus model, which exhibits minor cosmetic variations; however, the outlined steps remain accurate.

Step 25 | Place the ambient light sensor

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  • To prevent the adhesive on the ambient light sensor from contacting the display surface, secure the sensor with tweezers.Position the sensor above the rear surface of the replacement screen.Carefully align the ambient light sensor with the designated cavity on the screen’s backside.Apply gentle pressure to seat the ambient light sensor within its recess, utilizing a spudger or a fingertip.Arrange the ambient light sensor cable across the rear of the screen’s assembly.
  • Should the sensor cable fail to adhere adequately, reinforce its placement with small segments of double-sided adhesive tape, such as Tesa tape.Ensure the tweezers maintain a firm grip on the ambient light sensor during placement.The sensor’s adhesive layer is susceptible to damage from contact with the screen’s surface.Precise alignment of the ambient light sensor is crucial for proper functionality.A spudger provides a controlled method for pressing the sensor into its recess.
  • Finger pressure can also be used, but exercise caution to avoid damaging the screen.The ambient light sensor cable transmits data to the device's control system.Insufficient adhesion of the sensor cable can lead to intermittent sensor readings.Tesa tape is recommended due to its clean removal properties and strong adhesion.Apply the double-sided tape sparingly to prevent excess adhesive residue.
  • The sensor’s recess is designed to provide a secure and stable mounting point.Carefully observe the sensor’s orientation during alignment.The ambient light sensor is a delicate component; handle it with care.Double-sided tape should be applied to the sensor cable’s rear surface.Monitor the sensor cable's adhesion after applying tape.
  • Avoid applying excessive force when pressing the sensor into its recess.The screen’s recess provides a defined area for the sensor’s placement.Proper sensor placement is essential for accurate ambient light detection.Ensure the sensor cable is free from kinks or twists.The ambient light sensor contributes to the device’s automatic brightness adjustment.

Step 26 | Press the ambient light sensor

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Apply downward force to the ambient light sensor cable utilizing a fingertip.The ambient light sensor cable requires manual depression for proper engagement.Ensure the ambient light sensor cable is firmly seated by applying pressure with a finger.

Step 27 | Install the ambient light sensor bracket

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  • Employ tweezers or manual dexterity to position the ambient light sensor bracket onto the rear surface of the sensor.The ambient light sensor bracket should be carefully situated above the sensor's back.A Phillips screwdriver is necessary for fastening the bracket.A 1.3-millimeter screw provides secure attachment of the ambient light sensor bracket.The bracket's attachment is achieved via a screw with a length of 1.3 mm.
  • Ensure the screw is properly engaged to hold the bracket in place.The ambient light sensor bracket is affixed using the specified screw size.Secure the ambient light sensor bracket with the 1.3 mm Phillips screw.

Step 28 | Remove the screen adhesive

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Exercise caution to prevent any harm to the spring contacts during the cleaning process of the frame.

Prior to finalizing the phone's reassembly, a functional test is recommended; establish a connection to the display, activate the device, and confirm proper operation.Following verification, deactivate the power, detach the display, and proceed with the remaining assembly steps.Adhesive remnants on the phone's frame present a removal challenge and often leave behind residue.Should adhesive removal prove problematic, applying warmth with a hairdryer or heat gun can facilitate the process.Employ a spudger to lift the screen adhesive, enabling a secure grip with tweezers.

Utilize tweezers to extract the adhesive completely around the phone's outer edge.

Carefully lift the screen adhesive using a spudger to allow for grasping with tweezers.To ensure a successful repair, it's advisable to perform a test before completely resealing the device.The residue left by the adhesive can be challenging to eliminate, so patience is required.

Apply gentle heat to soften the adhesive if you encounter difficulty in its removal.After powering on the phone and confirming functionality, de-energize the device and disconnect the display.Securely grasp the lifted adhesive with tweezers to facilitate complete removal from the frame.

Step 29

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  • Remaining adhesive material can negatively impact the iPhone's water resistance, necessitating a complete cleaning of the frame.
  • Secure a microfiber cloth or a cloth free of lint around the tip of a spudger.Apply a small quantity of isopropyl alcohol with a concentration exceeding 90% onto the cloth's surface.Employ a unidirectional wiping motion along the frame's edge to effectively remove adhesive traces.
  • Allow several minutes to pass, ensuring complete evaporation of any residual alcohol.
  • Continued work should be delayed until the alcohol has fully dissipated to prevent interference with subsequent steps.

Step 30 | Orient the adhesive

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  • Position the adhesive strip adjacent to the device, utilizing pre-existing openings designed for spring contacts and the front-facing camera to confirm proper alignment.
  • Variations in appearance may be observed among adhesive components.

Step 31 | Expose the bottom edge of the adhesive

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Initiate the separation of the adhesive backing's protective liner by grasping the designated pull tab and commencing peeling from the lower edge, ensuring the liner remains partially affixed.

Step 32 | Apply the adhesive

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  • After applying pressure to seat the adhesive, any adjustments to its position are impossible; complete removal and replacement with fresh adhesive will be necessary.
  • Maintaining the back liner retracted, meticulously position the visible adhesive edge against the iPhone's lower frame boundary.
  • To secure the adhesive, apply consistent, firm pressure with your finger along the entire length of the lower edge.

Step 33

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  • Progressively remove the protective backing from the adhesive strip, ensuring firm contact with the iPhone's perimeter during application.
  • Proper alignment of the lower edge of the adhesive will naturally position the side and top edges correctly; otherwise, discard the adhesive and repeat the process with a fresh strip.
  • Should misalignment occur and a replacement adhesive set is unavailable, the iPhone can be reassembled and utilized temporarily without adhesive; however, be aware that water resistance will be diminished until new adhesive is applied.

Step 34 | Press the adhesive into place

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  • Verify correct liner positioning by inspecting the alignment of spring contacts within their designated recesses and confirming the front-facing camera resides within its aperture.
  • Employing the broad, planar edge of a spudger, apply consistent pressure to secure the adhesive across the entire perimeter of the iPhone’s housing.
  • Exercise caution to avoid applying force to the camera module, spring contact array, or any other delicate internal components during the adhesive securing process.

Step 35 | Remove the top liner

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  • Employ the tip of a spudger to elevate the pull tab situated in the frame's upper-right quadrant, allowing for manual grasping.
  • The placement of your pull tab could vary; confirm you are separating the complete upper liner, rather than the thinner layers beneath.
  • Detach the top liner completely and discard it.

Step 36

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  • After the uppermost protective film is detached, observe three slender liners situated atop the adhesive layer, each featuring a pull tab located close to the lower boundary.
  • The placement of these pull tabs might vary depending on the specific model.
  • Should these pull tabs be absent, it is likely the delicate liners were inadvertently removed during the prior step; if the adhesive surface appears clean and is correctly positioned, proceed with caution, avoiding any contact with the exposed adhesive until screen installation commences.

Step 37 | Prop up the screen

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To prevent damage, secure the display panel by wedging it against the left side of the iPhone's chassis with a rigid support, such as a box.

Step 38 | Connect the screen and front sensor

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  • Employ the planar edge of a spudger tool, or a fingertip, to establish contact between the screen and front sensor connector interfaces.Ensure proper electrical connection by carefully pressing the screen and front sensor connectors using a flat spudger or a similar blunt instrument.To secure the electrical link between the display and the front sensor, apply pressure to their respective connectors with the broad surface of a spudger or your finger.

Step 39 | Cover the connectors

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  • To install the screen connector cover, position it over the screen connector at a slight downward angle, guiding it into place with tweezers or your fingers to secure the hook, and then ensure it lies flush against the connector.

Step 40

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  • To secure the front sensor connector cover onto the front sensor connector, position it at a 90-degree angle and slide it into place using tweezers or your fingers, ensuring the hook engages, then flatten the cover over the connector.

Step 41 | Install the cover screws

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  • Employ a specialized tri-point Y000 driver for the installation process.The required fasteners are two screws, each measuring 0.9 millimeters in length.These screws are responsible for maintaining the secure attachment of the front sensor connector cover.Additionally, they also secure the screen connector cover.Proper use of the Y000 driver is essential to avoid damage to the screw heads during installation.

Step 42 | Remove the final adhesive liners

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  • During liner removal in this procedure, the adhesive backing becomes completely visible; prevent any contact with this exposed adhesive surface.
    Employ tweezers or your fingertips to detach the two slender liners that shield the adhesive along the iPhone's right edge, as well as its upper and lower boundaries.

Step 43

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  • To prevent adhesive contact with the display surface, position the screen above the device, enabling access to the remaining protective liner situated on the left-hand side.
    Employ tweezers or your fingertips to detach the last protective liner from the left edge of the device.

Step 44 | Place the screen

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  • Carefully position the display panel relative to the chassis, subsequently allowing it to descend into its designated recess.

Step 45

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  • Apply consistent, substantial pressure to the screen's upper boundary against the adhesive, followed by the lower boundary, ensuring complete alignment within the device's frame.
  • This process of applying pressure to both the top and bottom edges of the display guarantees the screen is correctly positioned and secured within its surrounding structure.

Step 46 | Heat the screen

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Elevate the adhesive's effectiveness by warming the screen's borders with an iOpener, hairdryer, or heat gun, ensuring they reach a warm surface temperature.
  • Apply consistent, substantial pressure across the screen's outer boundary.
  • Employ screen vise clamps, should you possess them, to reinforce the new adhesive's adherence; otherwise, proceed to the following instructions for alternative securing methods.

Step 47 | Press the back glass

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Consistent pressure across the iPhone’s surface, essential for optimal screen adhesion and structural integrity, necessitates consideration of the camera module's protrusion.
  • Retrieve the iPhone’s original packaging lid and position it on a level work area, should it be available.
  • If the original packaging is unavailable, proceed directly to an alternative compression technique.
  • Position the iPhone, with the display facing upwards, within the box lid, ensuring the camera bump aligns with the designated cavity.
  • Locate an object with a height exceeding the box's sidewalls, but approximating the iPhone's width, and position it atop the iPhone, subsequently adding several substantial weights.
  • Maintain the applied pressure for a minimum of thirty minutes; reduce this duration proportionally to the weight of the applied objects, with overnight stabilization being the preferred timeframe.

Step 48

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Lacking the iPhone's original packaging, proceed with the following three procedures to achieve uniform screen compression.
  • Position the iPhone with the display facing downwards onto a cushioned, level plane.
  • Secure the rear glass with adhesive tape to safeguard its surface coating.

Step 49

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To ensure consistent pressure during adhesive separation, position two coin stacks, or equivalent-thickness spacers, directly atop the tape along the perimeter of the rear glass.
  • Maintain uniform spacing between the coins, verifying their thickness is equivalent to or greater than the height of the camera module protrusion.

Step 50

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To apply downward pressure, position several books or similarly weighty items atop your iPhone.
  • Because coins can create a lasting mark, avoid placing them on delicate or valuable surfaces.
  • Maintain the applied pressure for a minimum of thirty minutes; if the objects are less dense, extend this duration, with an overnight period being optimal.

Step 51 | Install the pentalobe screws

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Employ a P2 pentalobe screwdriver for the installation process.Secure the two screws, each measuring 7.7 mm in length.Position these fasteners on both lateral aspects of the charging port.The screws are located on either side of the charging port.
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