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iPhone 16 Screen Replacement

This document provides instructions for substituting a damaged, fractured, or malfunctioning display assembly on an iPhone 16.To finalize the screen replacement procedure, securing a fresh adhesive is essential.Exercise heightened caution throughout this process, as battery disconnection is not possible; avoid metal implements and direct contact with electrical connections within the iPhone.

  • Following the repair's conclusion, utilize the Repair Assistant application to optimize the performance of a genuine Apple display.

A fractured or unresponsive screen warrants replacement using the steps detailed herein.Acquiring replacement screen adhesive is a prerequisite for a successful repair.The absence of a battery disconnection step necessitates meticulous care to prevent short circuits from metal tools or accidental contact with internal components.

Proper display calibration, achievable through the Repair Assistant, ensures optimal visual fidelity after the screen replacement.

Step 1 | Before you begin

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  • To optimize battery health, permit the battery's charge level to descend to a minimum of 25%.A lithium-ion battery that is fully charged presents a possible safety risk.
  • Disconnect all connected cables from the device.
  • Simultaneously depress the power button and one of the volume buttons, then utilize the sliding mechanism to deactivate the phone.

Step 2 | Tape over any cracks

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  • To prevent injury and simplify the subsequent separation of components, apply several layers of adhesive packing tape across the fractured screen or rear glass surface.
  • Ensure a sufficiently sized, uninterrupted section exists close to the lower perimeter, allowing for secure adhesion of a suction cup.

Step 3 | Remove the pentalobe screws

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Employ a P2 pentalobe driver to detach the two screws, each measuring 7.7 mm in length, located on both sides of the charging port.The screws securing the device near the charging port require removal utilizing a specialized P2 pentalobe driver.To access the charging port, utilize a P2 pentalobe driver to unscrew the pair of fasteners, each with a length of 7.7 mm, situated on the left and right sides.

Step 4 | Mark your opening picks

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  • A critical safety precaution: improper insertion of a spudger can result in device damage.To prevent over-insertion, precisely determine a 3-millimeter distance from the spudger's point and clearly indicate this measurement with a permanent marker.
  • For enhanced precision, consider marking the spudger's other corners with varying measurements to accommodate different tasks.
  • As an alternative method for establishing the correct insertion depth, securely affix a coin to the spudger, positioning it 3 millimeters from the tip.
  • Exercise caution to avoid causing harm to the device by ensuring the opening pick does not extend beyond its intended limit.

Step 5 | Heat the bottom edge

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  • Employing a hair dryer or heat gun, apply warmth to the screen's lower border until surface temperature is perceptible by touch.An alternative method involves utilizing an iOpener to warm the rear glass panel.Ensure proper heating and iOpener application by adhering to the subsequent procedural guidelines.The application of heat facilitates separation of the screen assembly from the device's chassis.Maintaining consistent heat distribution is crucial for preventing damage to surrounding components.
  • Carefully monitor the temperature to avoid exceeding safe operating limits for the device's materials.

Step 6 | Insert an opening pick

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  • Securely attach a suction cup to the lower border of the display assembly.
  • Maintaining structural integrity of the chassis with manual support, exert a consistent and considerable upward pull on the suction cup to establish separation between the display and its surrounding frame.
  • Carefully introduce the pointed end of a prying tool into the newly formed space.

Step 7 | Screen information

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  • Carefully sever the adhesive bonds holding the display assembly in place during the subsequent procedures, ensuring the separation tool does not penetrate beyond a depth of 3 millimeters.The potential for harm exists to two fragile wiring harnesses that interface the display with the device’s internal circuitry; one is situated directly above the Action button, while the other is positioned approximately midway between the volume down control and the phone's base.A ring of numerous spring-loaded electrical connectors, located along the device's outer edge, are also susceptible to damage.
  • To prevent unintended injury to internal components, limit the insertion depth of the separation tool to a maximum of 3 millimeters.
  • The two flexible data lines linking the screen to the phone’s logic board are vulnerable to damage if the separation tool is inserted too deeply.

Step 8 | Heat the right edge

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Apply warmth to the screen's right-hand border utilizing a hair dryer or heat gun.The objective is to elevate the temperature of the screen's right edge to a point where it feels hot upon contact.Ensure the heat is applied evenly along the specified edge to facilitate separation.Maintain a safe distance between the heating device and the screen to prevent damage.The application of heat assists in loosening the adhesive securing the screen.

Step 9 | Separate the right adhesive

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  • To prevent harm to the spring contacts, ensure the insertion depth of your tool remains no greater than 3 millimeters.Employing an opening tool, maneuver it along the lower-right corner and upward along the right side of the display to sever the adhesive bond and disengage the metal clip.The detachment of the metal clip will be indicated by an audible click and a perceptible shift as the tool progresses.
  • Care must be taken to limit tool penetration to a maximum of 3 mm, safeguarding the delicate spring contact points.
  • Separation of the adhesive and release of the metal clip is achieved by sliding an opening tool along the bottom right and up the right edge of the screen.

Step 10 | Heat the top edge

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Apply warmth to the screen's upper border utilizing a hair dryer or heat gun, continuing until the surface reaches a temperature that is perceptible upon contact.

Step 11 | Separate the top adhesive

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To prevent harm to the spring contacts, ensure the repair tool's insertion depth remains no greater than 3 millimeters.The spring contact elements are susceptible to damage if the tool is inserted beyond a depth of 3 mm.Proceed with sliding the repair tool along the upper-right corner and across the top perimeter to detach the adhesive bond.
Separating the adhesive layer allows for the release of the two metal clip components through continued movement of the repair tool.

Step 12 | Heat the left edge

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Applying heat to the left screen edge with a hair dryer or heat gun, until the surface reaches a touchable high temperature, is necessary.

Step 13 | Separate the left adhesive

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  • To prevent harm to the screen's internal wiring and spring connectors, ensure the insertion depth of the tool remains no greater than 3 millimeters.The adhesive bond securing the display assembly can be broken by carefully moving a tool along the left side’s perimeter.This sliding action will also disengage the final two metal retaining clips holding the screen in place.
  • Exercise caution during this separation process to minimize the risk of damage to delicate components.

Step 14 | Prop up the screen

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  • Ensure the display panel is completely detached from the device's housing; should any resistance be encountered, re-examine the surrounding edges using a prying tool to identify and release any remaining adhesive or secured fasteners.
  • Carefully pivot the display assembly upwards, positioning it over the phone's left side, and maintain its stability with a rigid, uncontaminated support.

Step 15 | Remove the connector covers

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Employ a specialized tri-point Y000 driver for disassembly.The two screws, each measuring 0.9 millimeters in length, require a tri-point Y000 driver for removal.These fasteners hold the front sensor and screen connector covers in place.Carefully unscrew the components using the appropriate driver to avoid damage.Removal of the screws will allow access to the front sensor and screen connector covers.

Step 16

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  • Employ tweezers or your fingertips to elevate the front sensor cover until it achieves a 90-degree orientation, subsequently disengaging it from its securing position within the logic board.The cover's angle should precisely reach 90 degrees during this lifting process.Carefully detach the cover from its slot on the logic board by lifting it upwards.
  • Once disengaged, extract the sensor cover completely from its designated slot.

Step 17

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  • Employ tweezers, or carefully use your fingers, to gently raise the screen connector cover.Position the cover at a small angle to disengage its securing mechanism from the logic board's slot.Once disengaged, extract the cover completely from its location.This action frees the cover, allowing for its removal.
  • Ensure the cover is fully detached to prevent re-engagement during subsequent steps.

Step 18 | Disconnect the screen

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  • Employ the pointed end of a spudger to carefully lift and detach the screen press connector.The screen press connector must be disconnected using the spudger's tip to avoid damage.Following the same procedure, disconnect the front sensor press connector.
  • Repeat the prying and disconnection process for the front sensor press connector, utilizing the spudger's tip.

Step 19 | Remove the screen

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Detach the display panel from its surrounding structural support.

Step 20 | Remove the ambient light sensor bracket

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  • Employ a Phillips screwdriver to detach the screw.The screw, measuring 1.3 millimeters in length, holds the ambient light sensor bracket in place.Removing this screw allows for bracket disassembly.To release the ambient light sensor bracket, utilize tweezers.Alternatively, the bracket can be dislodged using manual dexterity.
  • Carefully lift the bracket after the screw is removed.Ensure the bracket is completely free from its mounting points.Avoid applying excessive force during bracket removal.The ambient light sensor bracket is now detached.Proceed to the next step once the bracket is successfully removed.

Step 21 | Pry up the ambient light sensor

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  • Employ a hair dryer, heat gun, or iOpener device, applying heat to loosen the adhesive securing the ambient light sensor and its associated cable.The application of heat facilitates separation of the adhesive bond.
  • Utilize an opening pick to carefully lift the ambient light sensor from its installed position.Gentle prying action with the opening pick is necessary to disengage the sensor.

Step 22 | Reposition the ambient light sensor cable

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Employ a fingertip to disengage the ambient light sensor from its housing.Applying pressure with a finger facilitates the removal of the ambient light sensor from its designated space.

Step 23 | Peel up the ambient light sensor cable

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  • Carefully insert a separation tool beneath the ambient light sensor's cable, initiating the process close to the sensor itself and progressing towards the distant corner.Begin the separation by positioning the opening pick under the cable connected to the ambient light sensor, working from the sensor's vicinity to the opposing edge.
  • Should the adhesive resist separation, increase the temperature using a heat source to facilitate release.To encourage detachment, apply additional heat if the adhesive bond proves difficult to break.

Step 24 | Remove the ambient light sensor

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  • Progressively advance a specialized opening tool beneath the ambient light sensor's cable, ensuring complete disengagement from the display assembly.The ambient light sensor cable must be fully separated from the screen's surface through this controlled sliding motion.
  • Employing fine-tipped tweezers is necessary for the subsequent step.Carefully elevate the ambient light sensor away from the screen using the tweezers to detach it.

Step 25 | End of disassembly

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  • Having finished the disassembly process, the subsequent instructions detail the reassembly procedure for your device.
  • To ensure proper connection during reattachment, meticulously position each connector above its corresponding socket, applying pressure initially on one side with a fingertip or spudger, then repeating on the opposite side until a distinct click is heard; avoid applying excessive force, and if alignment proves difficult, readjust the connector's position before attempting reconnection.

Step 26 | Place the ambient light sensor

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  • To prevent adhesive contact with the display surface, secure the ambient light sensor in place using tweezers, positioning it above the replacement screen's rear.
  • Ensure proper placement by aligning the ambient light sensor with the designated cavity located on the screen's backside.
  • Apply gentle pressure with a spudger or fingertip to seat the ambient light sensor firmly within its recess.
  • Position the ambient light sensor cable across the rear surface of the screen assembly.
  • Should the ambient light sensor cable fail to adhere adequately, affix several small sections of double-sided adhesive tape, such as Tesa tape, to the cable's rear side.

Step 27 | Press the ambient light sensor

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Apply downward pressure to the ambient light sensor cable utilizing a fingertip.

Step 28 | Install the ambient light sensor bracket

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  • Position the ambient light sensor bracket onto the sensor's rear surface, employing tweezers or manual dexterity.
  • Employ a Phillips head screwdriver to affix the screw that secures the ambient light sensor bracket.A screw measuring 1.3 millimeters in length is required for securing the bracket.Ensure proper alignment of the bracket before tightening the securing screw.

Step 29 | Remove the screen adhesive

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  • Exercise caution to prevent harm to the spring contacts during the cleaning process of the frame.
  • Prior to final phone closure, it's advisable to verify the repair's functionality; connect the display, activate the device, and confirm expected operation, then deactivate, disconnect the display, and proceed with reassembly.
  • Adhesive remnants on the phone's frame present a removal challenge and often leave behind residue; if removal proves problematic, utilize heat from a hairdryer or heat gun to soften the adhesive.
  • Employ a spudger to lift the screen adhesive, creating space for grasping with tweezers.
  • Utilize tweezers to extract the adhesive completely around the phone's outer edge.

Step 30

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  • The presence of any remaining adhesive material can negatively impact the iPhone's protective seal, necessitating a complete cleaning of the frame.
  • Secure a microfiber cloth or a lint-free alternative around the tip of a spudger tool, then dispense several drops of isopropyl alcohol with a concentration exceeding 90% onto the cloth's surface.
  • Employ a single, consistent wiping motion along the frame's edge to effectively remove any adhesive traces.
  • Allow several minutes to elapse to ensure complete evaporation of any surplus isopropyl alcohol before continuing with subsequent steps.

Step 31 | Orient the adhesive

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To ensure proper alignment, position the adhesive strip adjacent to the device, utilizing openings designed for spring contacts and the front-facing camera as guides; variations in adhesive appearance are possible.

Step 32 | Expose the bottom edge of the adhesive

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Initiate the removal process for the adhesive backing by grasping the designated pull tab and carefully separating the liner, commencing from the lower edge, ensuring the liner remains partially attached.

Step 33 | Apply the adhesive

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  • After applying pressure to seat the adhesive, any adjustments are impossible; complete removal and replacement with fresh adhesive will be necessary.
  • Maintaining the back liner's separation, precisely position the visible adhesive edge to the iPhone's lower frame boundary.
  • Ensure proper alignment, then apply consistent downward pressure with your finger across the adhesive's entire bottom edge.

Step 34

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  • Gradually remove the protective liner from the adhesive backing, ensuring firm contact with the iPhone's frame edges as you apply it.
  • Proper alignment of the lower adhesive edge should result in automatic positioning of the side and top edges; if misalignment occurs, discard the adhesive and reapply a fresh set.
  • Should a misaligned adhesive situation arise without replacement adhesive available, the iPhone can be reassembled and utilized temporarily without adhesive; however, be aware that water resistance will be significantly reduced until replacement adhesive is installed.

Step 35 | Press the adhesive into place

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  • Verify correct liner positioning by confirming that each spring contact and the front-facing camera are situated within their designated openings; if misalignment is detected, discard the adhesive and initiate the process anew with a fresh sheet.
  • Employ the planar edge of a spudger tool to secure the adhesive with consistent pressure across the entire perimeter of the iPhone’s housing.
  • Exercise caution to avoid applying pressure to the camera module, spring electrical contacts, or any other delicate internal parts during the adhesive application.

Step 36 | Remove the top liner

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Proceed to step 36.
  • Employ the tip of a spudger to elevate the pull tab situated in the upper-right section of the frame's perimeter, allowing for manual grasping.
  • The placement of your pull tab could vary; confirm you are separating the complete upper liner, rather than the thinner layers positioned beneath.
  • Detach the top liner completely and discard it.

Step 37

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Following the removal of the top liner, observe three slender liners situated above the adhesive, each featuring a pull tab located close to the lower boundary.
  • The placement of these pull tabs can vary.
  • Should you fail to locate these pull tabs, it is possible that the thin liners were unintentionally detached during the prior procedure; however, if the adhesive surface is free of contaminants and correctly positioned, continuation is permissible, exercising caution to avoid contact with the exposed adhesive until screen installation.
  • Proceeding is acceptable if the adhesive appears clean and properly aligned, but avoid any contact with the exposed adhesive until the screen is ready for placement.

Step 38 | Prop up the screen

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To maintain separation and prevent damage, position the display panel against the left side of the iPhone's chassis, employing a rigid support, such as a box, to hold it in place.
  • A stable, boxed object is necessary to securely hold the display panel elevated against the iPhone's left frame during subsequent repair actions.

Step 39 | Connect the screen and front sensor

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To establish electrical contact between the display assembly and the front sensor, utilize the planar edge of a spudger tool or a fingertip.
  • Ensure proper engagement of the press connectors for both the screen and the front sensor to guarantee functionality.

Step 40 | Cover the connectors

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To secure the screen connector cover, position it over the screen connector at a slight downward inclination, ensuring the hook engages, and then flatten the cover onto the connector using tweezers or your fingertips.
  • The screen connector cover must be installed by initially angling it downwards to properly seat the hook, followed by a flat placement over the connector, which can be accomplished with tweezers or manual finger manipulation.

Step 41

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  • Position the front sensor connector cover onto the front sensor connector, utilizing tweezers or your fingertips to ensure accurate placement.Insert the cover perpendicularly, at a 90-degree angle, to properly secure the hook mechanism.Following engagement of the hook, flatten the cover directly over the connector to complete the installation.

Step 42 | Install the cover screws

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  • Employ a specialized tri-point Y000 driver for the installation process.The required screws possess a length of 0.9 millimeters.These fasteners are responsible for securing the protective covers.Specifically, the screws attach the front sensor connector cover and the screen connector cover.Utilize the tri-point Y000 driver to properly engage and tighten the screws.

Step 43 | Remove the final adhesive liners

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During liner removal, the adhesive backing becomes completely visible.To prevent contamination, avoid any contact with the newly revealed adhesive.
Employing tweezers or fingertips is recommended for liner extraction.Carefully detach the two slender liners positioned over the adhesive on the iPhone's upper, lower, and right-hand borders.These liners obscure the adhesive along the right edge, and the top and bottom surfaces of the device.

Step 44

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To prevent adhesive contact with the display surface, position the screen above the device to facilitate access to the remaining liner situated on the left side.Employing either a pair of tweezers or your fingertips, proceed with the removal of the final liner located along the left edge of the device.
The liner's purpose is to protect the adhesive, therefore careful handling is essential during this step.A tool such as tweezers provides a more precise grip for liner removal, minimizing the risk of damage.Ensure the liner is completely detached to guarantee proper adhesive sealing during reassembly.

Step 45 | Place the screen

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  • Carefully position the display panel so that its edges are precisely aligned with the surrounding frame,
  • Subsequently, gently move the screen downwards to seat it within the frame's designated recess.

Step 46

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  • Apply consistent, even pressure to the screen's upper boundary against the adhesive, followed by the lower boundary, ensuring complete alignment within the device's frame.
  • Secure the display panel by applying force to both the superior and inferior margins, which will facilitate proper adhesion and positioning within the chassis.

Step 47 | Heat the screen

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For improved adhesion between surfaces, warmth should be directed toward the screen's borders utilizing an iOpener, a hairdryer, or a heat gun, ensuring a warm surface temperature.Apply consistent pressure across the screen's outer boundary to ensure proper contact.Employing screen vise clamps will enhance the new adhesive's bonding strength; otherwise, proceed to the following instructions for alternative securing methods.
The application of heat facilitates the adhesive's ability to create a strong connection.

Alternative securing techniques are detailed below if specialized screen vise clamps are unavailable.

Step 48 | Press the back glass

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Achieving uniform pressure across the iPhone's chassis and reinforcing the screen's adhesion to the frame necessitates consideration of the camera module's protrusion.
Should the iPhone's original packaging be available, utilize the box lid and position it on a level work area.
In the absence of the original packaging, proceed to an alternative technique, bypassing this step.
Position the iPhone, with the display facing upwards, within the box lid, ensuring the camera bump aligns with the designated indentation.
Locate an object approximating the iPhone's length but exceeding the box's lateral dimensions; then, place it atop the iPhone, followed by several substantial weights.
Allow the applied pressure to remain constant for a minimum of thirty minutes; reduce this timeframe proportionally to the weight's mass, with overnight stabilization being optimal.

Step 49

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  • Lacking the iPhone's initial packaging, proceed with the subsequent three actions to achieve uniform screen compression.
  • Position the iPhone with the display facing downwards upon a cushioned, level plane.
  • Secure the rear glass with adhesive tape to safeguard its surface coating.

Step 50

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  • To ensure proper tape adhesion along the rear glass perimeter, position two coin stacks, or equivalent-thickness substitutes, directly onto the tape's surface.
  • Maintain a uniform spacing between the coins, verifying their thickness is equivalent to or greater than the camera module's protrusion.

Step 51

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  1. To apply downward pressure, position several books or similarly weighty items atop your iPhone.
    Because coins can create a mark, avoid placing the device on delicate or valuable surfaces.
    Maintain the applied pressure for a minimum of thirty minutes; for less substantial weights, extend the duration, with overnight retention being the optimal timeframe.

Step 52 | Install the pentalobe screws

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  • Employ a P2 pentalobe driver for the installation process.The two screws, each measuring 7.7 mm in length, require this specialized tool.Securely fasten the screws to the device's chassis, positioning them on both sides of the charging port.A P2 pentalobe driver is essential for proper engagement with the screw heads.Ensure the 7.7 mm screws are correctly aligned before applying torque.
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